Table of Contents

1. Introduction
2. Working Principle of cement brick manufacturing machines
   1. Raw Material Preparation
   2. Mixing Process
   3. Molding Process
   4. Curing Process
3. Aichen Company Solutions
4. References

Introduction

Cement brick manufacturing machines have become increasingly popular tools in the construction industry. They offer a cost-effective and efficient solution for producing high-quality cement bricks, essential for various building applications. Understanding how these machines work is pivotal for optimizing production and maintaining quality standards.

Working Principle of Cement Brick Manufacturing Machines

Raw Material Preparation

The process begins with the preparation of raw materials, which typically include cement, sand, and aggregates. These components are stored in separate bins and carefully metered to maintain consistency. This precise measurement is crucial, as the strength and durability of the bricks depend on the correct ratio of ingredients.

Mixing Process

Once the raw materials are accurately measured, they are transferred to a mixing chamber. The chamber rotates at speeds of approximately 20-40 RPM, ensuring that the mixture is homogeneous. The water-to-cement ratio typically ranges from 0.4 to 0.6 to achieve optimal consistency and strength.

Molding Process

After mixing, the material is fed into a molding unit where it is shaped into bricks. Molding involves high-pressure compression, typically using mechanical or hydraulic press, applying pressures ranging from 10 to 15 MPa. This not only shapes the bricks but also increases their density.

Curing Process

The final stage is curing, which enhances the strength of the bricks. The bricks are transferred to a curing chamber where steam is used at temperatures of 60-80°C. This process accelerates the hydration of cement, achieving 70-80% of the full strength within 24 hours.

Aichen Company Solutions

Aichen company offers a range of solutions catering to the diverse needs of cement brick manufacturing. Their machines are designed to enhance efficiency and output quality, boasting features like automated controls, enhanced hydraulic systems, and customizable mold options. They offer equipment capable of producing up to 20,000 bricks per 8-hour shift, significantly boosting production capabilities for industrial users.

References

• Jones, M. (2020). Innovations in Brick Manufacturing. Chapman & Hall.
• Smith, L. (2019). The Comprehensive Guide to Cement Brick Manufacturing. Elsevier.
• Aichen Company. (2023). Product Catalog and Specifications. Retrieved from the Aichen Corporate website.